In a recent call to action, the U.S. Chemical Safety and Hazard Investigation Board (CSB) emphasized the importance of remote isolation equipment in chemical facilities. As a leader in Process Safety Risk Management, IFO Group is committed to helping businesses implement the latest safety measures to protect their workers, facilities, and surrounding communities. The CSB’s latest findings serve as a reminder of the need for continuous improvement in safety practices within the chemical industry.
The CSB’s study, titled “Remote Isolation of Process Equipment,” highlights the industry’s underutilization of remote isolation devices. These devices are essential for quickly stopping the release of hazardous substances, which can prevent fatalities, injuries, and extensive property damage during chemical incidents. The CSB’s recommendations aim to ensure that remote isolation capabilities are considered standard practice in facilities handling highly flammable or toxic materials.
The CSB’s report includes several recommendations directed at key industry players and regulatory bodies:
- American Petroleum Institute (API): Revise guidance documents to include criteria for when remote isolation devices should be required across various facility types, not just refineries. This includes processes involving highly flammable or toxic materials and atmospheric storage tanks.
- Environmental Protection Agency (EPA): Incorporate evaluations of the need for remote isolation capabilities into the Risk Management Program (RMP) Rule, which governs processes involving highly hazardous chemicals.
- Occupational Safety and Health Administration (OSHA): Update the process safety management (PSM) standard to include requirements for evaluating the need for remote isolation capabilities.
These recommendations are essential steps towards enhancing safety and preventing incidents like the catastrophic explosions and fires that have occurred in the past.
The CSB’s study draws on its investigations into several notable chemical incidents, including:
- 2005 Formosa Plastics Propylene Explosion: This incident resulted in 16 worker injuries, significant damage to the facility, and the evacuation of a nearby school.
- 2007 Valero McKee Refinery Propane Fire: Injuries and an extended shutdown of the refinery highlighted the need for better safety measures.
- 2019 Philadelphia Energy Solutions (PES) Refinery Fire and Explosions: The release of over 676,000 pounds of hydrocarbons and more than 5,200 pounds of hydrofluoric acid caused extensive property damage, leading to the permanent closure of the refinery.
These incidents highlight the important role that remote isolation equipment can play in preventing the escalation of hazardous situations.
At IFO Group, we recognize the importance of integrating advanced safety measures into your operations. Our Process Safety Risk Management services are designed to help you evaluate and implement the CSB’s recommendations, ensuring that your facility is equipped with the necessary remote isolation capabilities to protect your workers and assets.
As the chemical industry changes, so must our approach to safety. By adopting CSB’s recommendations and investing in remote isolation equipment, you can reduce risk, enhance operational safety, and contribute to a safer industrial environment.
For more information on how IFO Group can assist you in implementing these safety measures, contact us at 832-403-2135 or at info@ifogroup.com.
